CCTY Bearing will discuss how its technologies can help humanoid robots at the Robotics Summit & Expo. Source: CCTY

To help robot developers make humanoid robots that emulate the mobility and flexibility of human limbs, CCTY designs and manufactures bespoke parts tailored to the unique requirements of each project. At the Robotics Summit & Expo this week, the global motion-control supplier will highlight how its state-of-the-art bearings can enable robots to move articulating joints with lifelike grace.

These critical joints must replicate the natural range of motion found in the human body while remaining lightweight and durable, according to CCTY. The company today said its customized approach overcomes the limitations of conventional, off-the-shelf products.

“The development of humanoid robots has garnered significant attention,” stated Yaman Obaid, robotics engineer at CCTY. “Their seamless motion is enabled by a complex interplay of precision engineering, advanced materials, and cutting-edge technology, with bearings serving as the base that enables these movements.”

CCTY builds bearings to suit

CCTY specializes in custom bearing engineering and development. The company has a 1.8 million sq. ft. (167,000 sq. m) production facility in China and offices in Lake Zurich, Ill.; Schwebheim, Germany; Tokyo; and Gujarat, India.

For the robotics sector, CCTY designs motion-control components and assemblies specific to humanoid and industrial robot applications. They include rod ends, spherical plain bearings, COM bearings, bushings, and roller bearings that enable articulating joints to rotate freely and smoothly.

“At the forefront of innovation, CCTY collaborates closely with our customers to design, develop, and test application-specific humanoid robotic bearing solutions,” said Nik Jerinic, strategic account manager at CCTY. “We’re not like other bearing suppliers. We are problem-solvers who work side-by-side with our clients to create a custom design that meets an application’s precise requirements.”

In addition to custom bearings, CCTY said it develops full assemblies that yield customer benefits such as cost savings, streamlined products, and simplified vendor management. With its ability to manufacture small batches, the company said it is as a trusted engineering partner to businesses in the fast-paced robotics industry.

Learn more at the Robotics Summit & Expo

At Booth 234 in Hall C at the Robotics Summit & Expo on May 1 and 2, CCTY said it will demystify the process of bearing design and assembly for robotic applications. It said its expertise and customer partnerships have resulted in systems that will advance the future of humanoid robots.

During the event, CCTY experts will also discuss key robotics industry trends and themes, including the importance of:

• Seals in robotics applications
• Finding the right balance for minimizing torque and clearance
• Backlash and its impact on humanoid movement

“When speaking with new and potential customers, our engineers often find that they’re able to present or share a new idea or enhancement, for example a new design idea or material selection, that improves upon the customer’s existing idea,” said Jerinic. “This is the type of partner CCTY wants to be for our robotics customers: Someone who helps them raise the bar in this high potential and fast-growing industry.”

Registration is now open for the Robotics Summit & Expo, which will be at the Boston Convention and Exhibition Center. The summit will also feature keynotes and sessions with industry experts, more than 200 exhibitors, a MassRobotics Engineering Career Fair, and several networking opportunities.

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Left: Vivian Chu and Andrea Thomaz, the co-founders of Diligent Robotics; right: Kathleen Brandes and Ros Shinkle, the co-founders of Adagy Robotics. | Sources: Diligent Robotics, Adagy Robotics

Almost half of all startups that began in 2021 were formed by women, according to human resources cloud software company Gusto. Within the robotics industry, however, it’s a different story. Women make up only 34% of the STEM workforce, according to the National Girls Collaborative Project, and they hold only 16% of robotics and engineering roles. 

Those numbers, however, don’t tell us how many women start robotics companies. There isn’t a lot of data about the number of startups that begin every year or how many robotics companies are operating, in general. Let alone about the backgrounds of the founders behind them. 

To get a picture of how many women are founders of robotics companies, I combed through our 2024 February and March funding recaps. Of the 78 robotics companies that raised money during those two months, and whose founders could be identified, only 10 had a woman on their founding team, just 12.8%.

Of course, this metric doesn’t tell us how many robotics companies in general have female founders, but it does give us a better idea of what that breakdown might look like. This is why I spoke to Ros Shinkle and Kathleen Brandes, the founders of Adagy Robotics, and Andrea Thomaz and Vivian Chu, the founders of Diligent Robotics, about their experiences within the industry. 

Founders talk about the early days of a startup

Diligent and Adagy are in two very different places as companies. Adagy launched earlier this year, and it specializes in remote intervention services. Shinkle and Brandes are at the beginning of their journey as founders and are part of Y Combinator, a startup accelerator. They’re currently the only employees of the company. 

“Adagy Robotics is currently a remote intervention service for rescuing robots,” said Brandes, the company’s chief technology officer (CTO).

“For example, when a tractor robot fails in the field, instead of calling out to the farmer who has a lot more important things to do in his day, that tractor robot can now call out to our trained operators,” she said. “They’ll take over, drive the robot to safety, and allow it to resume its autonomous operations.”

Adagy looks to a future with AI

Today, Adagy Robotics is starting out with fully human-driven operations, said Shinkle, CEO. In the future, however, the company is interested in layering machine learning and generative AI techniques to assist human operators and allow them to do their jobs more efficiently. The company is also exploring error-prevention techniques for robots. 

“We’re really excited about logistics and manufacturing right now,” Shinkle said. “In particular, I think AMRs [autonomous mobile robots] are widely used in logistics. And although they’re widely used, they still continue to face the same kinds of problems.”

“For example, they often rely on these sort of dense visual clues called fiducials or APR tags to help localize in a facility,” she noted. “If one of those is scuffed or torn or falls down, the robots can get lost. This is a great example of a situation in which we could come in and help the robots get back safely. We’re also excited about manipulation and failed picking tasks as well.”

Shinkle and Brandes described the early days of running a startup as challenging but fun. Every day is about putting out the most urgent fire, said Shinkle.

Ros Shinkle and Kathleen Brandes, the founders of Adagy Robotics, met at Boston Dynamics. Source: Y Combinator

Bringing a startup to maturity 

On the other hand, Diligent Robotics was founded in 2017. Like many robotics companies, Diligent started in a research lab. Thomaz, the company’s co-founder and CEO, was running a robotics lab that Chu, its co-founder and CTO, joined as a Ph.D. student in 2012.

The start of the company was slow, Thomaz said. She was still a professor and Chu a graduate student. Tomaz’s lab earned two National Science Foundation grants that gave Tomaz and Chu the opportunity to learn from around 150 people in the healthcare industry. 

“I don’t know that we would have been able to start this company as two men,” Thomaz said. “Because the thing that we did, for two years at least, was go and embed ourselves in nursing teams, with a robot, and ask nurses, who are 80% women, ‘What would you have this robot do?’”

“I’m not sure we would have been as accepted in that community as a couple of guys with their robot,” she continued. 

Once they had found a use case that would address the needs of the industry, Thomaz and Chu said they spent a summer pitching and looking for venture capital. In total, Thomaz said they spent a year and a half in the research stage before officially launching the company.

Last year, Diligent hit 90 robots working in the field. Its flagship robot, Moxi, aids hospital staffers by performing non-patient-facing tasks like running supplies, delivering lab samples, fetching items from a central supply, distributing personal protective equipment (PPE), and delivering medications. Moxi is now opening 100,000 doors every month across its various deployments.

Diligent is dedicated to diversity

As Diligent Robotics has grown, Thomaz and Chu said they’ve actively tried to keep the company diverse. 

“Early on, we recognized that it’s not only important to have a diverse team, but to have a diverse team at all levels,” Thomaz said. “It’s really good to make sure that your most junior people aren’t the most diverse, and then your more senior people are all one type of person.”

Chu also said the team focused on making job postings well-known among all intersections of the robotics community, instead of just relying on the applications that passively came in. Shinkle echoed similar sentiments when talking about building Adagy’s team as it grows. 

“We believe that diversity is a strength,” Shinkle said. “Diversity of background and diversity of thought leads to stronger problem solving, so that’s definitely a closely held company belief.” 

Female founders find community within the industry 

All four of the women I spoke to both emphasized the importance of finding mentors and a community within the industry. 

“One thing that’s been really helpful is the amazing community, unity, and friendship that women have within the industry,” Brandes said. “We’ve become great friends and are now starting a company together, as one example. And I think fostering that community and having that community continue to grow and expand has been a big component.” 

“For me, it was fantastic seeing these role models that blaze through all of the stereotypes,” Chu said. “It really gives me the confidence to do the same.”

“I’ve had friends that obviously didn’t have that experience, and it’s hard hearing what they’ve had to go through,” she acknolwedged. “I’ve been very lucky to have some amazing champions throughout a lot of my career.” 

The founders also had advice to share with women who are considering starting a robotics company. 

“Reach out to as many people for advice as possible, because there’s so many that have gone through the startup journey,” Chu said. “If you collect a wide variety of people that you can reach out to … you can just continually ask questions.”

“My advice would be to just do it,” Brandes said. “Be confident that your are strong enough and successful enough to do this.” 

“I think robotics is a great place for female leadership,” Thomaz said. “Historically, there’s been a lot of really great trailblazers, and some people who’ve really defined the field like Manuela Veloso and Maya Tarik, and there are a bunch of other people that I’m not naming.”

“But I think that in and of itself makes robotics a great place for women to lead the way in commercialization as well,” she concluded. “It’s a big, broad systems-level problem, which I think requires a diverse solution, and so that’s ripe for a really diverse team.”

Editor’s note: The Robotics Summit & Expo this week will be hosting a Women in Robotics Breakfast and the MassRobotics Engineering Career Fair, among other networking events.

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Titan Medical Inc. this week provided a progress update regarding its planned merger with Conavi Inc. They said the combined entity will continue working to commercialize Conanvi’s Novasight Hybrid system for guiding minimally invasive coronary procedures.

Toronto-based Conavi Medical designs, makes, and sells imaging technologies for guiding cardiovascular procedures. Novasight Hybrid combines intravascular ultrasound (IVUS) and optical coherence tomography (OCT) to enable simultaneous and co-registered imaging of coronary arteries. The system has FDA 510(k) clearance from the U.S. Food and Drug Administration (FDA).

Conavi and Titan said they are continuing work on the all-stock transaction under a definitive amalgamation agreement first announced last month. That includes the preparation of submissions to list Titan shares on the TSX Venture Exchange. That listing would follow de-listing from the Toronto Stock Exchange.

The companies said they also plan to complete Titan’s management information circular and related documents. Titan plans to hold a special meeting for shareholders to approve the transaction and related matters.

In addition, Conavi said it is preparing concurrent financing of subscription receipts worth at least $15 million and up to $20 million.

Titan Medical licenses IP, evaluates options

Toronto-based Titan Medical had developed patented technology for robot-assisted surgery (RAS), including through a single access point. This merger comes after more than a year of uncertainty around the future of the company.

In late 2022, Titan suspended a special meeting of shareholders meant to vote on a share consolidation plan. Management decided to begin a strategic review, and announced significant cost-cutting measures.

Titan went on to halt development of its ENOS surgical robot in February 2023. The company began selling assets and licensed much of its intellectual property (IP) to Intuitive Surgical to avoid insolvency.

The company said it is focused on “evaluating new opportunities to further develop and license its intellectual property while pursuing the completion of its agreed-upon merger with Conavi Medical.”

Editor’s note: This article was syndicated from The Robot Report sibling site MassDevice. Learn more about robots for surgery and other applications at next week’s Robotics Summit & Expo and co-located DeviceTalks Boston.

The events will include speakers from Medtronic, Asensus Surgical, Intuitive Surgical, and more, as well as the MassRobotics Healthcare Catalyst Showcase. Registration is now open for the Robotics Summit & Expo, which also features sessions and exhibits with industry leaders, an Engineering Career Fair, and networking opportunities.

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The new Humanoid Robot Innovation Center is located in Zhejiang, China. | Credit: SUPCON

Over the past few years, the race to develop humanoid robots for commercial use has accelerated. SUPCON Technology Co. this month announced the Zhejiang Humanoid Robot Innovation Center and the debut of its first self-developed humanoid, Navigator α.

Founded in 1993, SUPCON provides control and safety systems, monitoring and optimization software, and measurement hardware and software. The Hangzhou, China-based company went public on the SIX Swiss Exchange in April 2023, raising $565 million, according to Crunchbase.

SUPCON’s product line includes offerings for energy management, supply chain management, industrial safety, and simulation. It also supports security and inspection tasks with wheeled and legged robots that can include an array of onboard sensors.

SUPCON’s current product line includes both a wheeled platform and a quadruped robot. | Credit: SUPCON

SUPCON unveils humanoid robot

The company launched a new humanoid robot, signaling its intentions to compete in the burgeoning humanoid space that is already becoming crowded with systems from many global and regional companies.

The Navigator α is 1.5 m (4.9 ft.) tall and weighs 50 kg (110 lb.). It has lightweight mechanical arms with a dexterous hand and multiple degrees of freedom. This hand features 15 finger joints, six active degrees of freedom, a fingertip force of 10N, a lightweight design of 600 g (1.3 lb.), and a joint speed of 150 degrees per second.

SUPCON said it plans to integrate large-scale AI models to achieve an intelligent human interface. The company claimed that Navigator α has been deployed in several field-proven projects.

The future of humanoid robots will depend on their utilization in specific scenarios and industries, said SUPCON. It said its near-term focus will be on bridging the gap between technological research and industrial demand to continue the progress.

The new Navigator α humanoid robot is the latest innovation from SUPCON. | Credit: SUPCON

New center to foster industry-academia interaction

SUPCON said its new innovation center aims to facilitate partnerships between academic institutions and industries in the area of humanoid robotics, as well as explore the potential uses of these robots in various industrial settings. The center’s primary focus is on intelligent sensing and control technologies, while it also works toward the development of fully operational robots.

The Zhejiang Humanoid Robot Innovation Center will function as a hub for technical research, product development, the nurturing of talent, and industrial growth, said SUPCON. The company said its investment in the center follows its strategic objective of seamlessly integrating artificial intelligence with robotics and supporting the evolution of the humanoid robot sector in China.

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The 2024 RBR50 Robotics Innovation Awards have recognized the Mushiny Intelligent 3D Sorter. Source: Mushiny

WTWH Media has named Mushiny Co. a 2024 RBR50 Robotics Innovation Award winner this month. It recognized the Suzhou, China-based company for its Intelligent 3D Sorter as an innovative technology.

“This recognition highlights China’s global innovation and marks a significant step for Mushiny in smart warehouse logistics,” said the company.

The annual RBR50 awards honor the top 50 robotics companies for their leadership in automation hardware and software, business models, and emerging applications.

“The incredible products of this year’s RBR50 winners represent the cutting edge of robotics technology and also raise the bar for the industry,” stated Steve Crowe, WTWH’s executive editor for robotics. WTWH Media produces The Robot Report, Mobile Robot Guide, and the Robotics Summit & Expo.

3D Sorter pioneers efficiency, flexibility

Mushiny has publicly shown that its Intelligent 3D Sorter can overcome sorting challenges beyond the capabilities of traditional methods, including handling spikes in business, sorting soft goods, documentation, fragile items such as books, and traceable pharmaceuticals and food. It said the system is innovative for the supply chain industry in three ways: high sorting efficiency, strong flexibility, and optimal return on investment (ROI).

The company cited the following potential benefits:

• Improvement in order-fulfilment efficiency, with the highest efficiency exceeding 10,000 picks per hour (up to 14,400 items per hour)
• Sorting efficiency increased by three to five times.
• Better ROI
• Save 70% of space compared with the traditional cross-belt sorter

“Mushiny’s Intelligent 3D Sorter automates the picking process and enables warehouse operations to grow their batch or wave sizes,” noted The Robot Report. “The Intelligent3D Sorter could fulfill many orders concurrently, as robots continuously transfer completed orders and buffer them as needed before dispatching. The combination of robots and human pickers could increase retail and e-commerce productivity, as well as efficiently process returns.”

Meet Mushiny at the Robotics Summit & Expo

Founded in 2016, Mushiny is a leading global provider of intelligent systems for logistics. The company operates across more than 20 countries and regions, with overseas markets making up 50% of its business.

Mushiny Intelligence has two business divisions: The Intelligent Warehousing Division offers clients bespoke intelligent intralogistics systems and guarantees 60-day delivery worldwide. The Standard Products Division specializes in customizing robot chassis, delivering a range of software and hardware services to partners and clients with development capabilities.

The company said it empowers global partners and users in e-commerce, postal and courier, automobiles, new energy, household appliances, 3C (computers, communications and consumer) electronics, and many other industrial and fast-moving consumer goods (FMCG) applications.

Mushiny will be at Booth 448-3 at the Robotics Summit & Expo, which will be on May 1 and 2 at the Boston Convention and Exhibition Center. The event will also include keynotes by industry leaders, more than 60 speakers in 40 sessions, 200 exhibitors, several networking opportunities, a MassRobotics Engineering Career Fair, and the co-located Digital Transformation Forum and DeviceTalks Boston.

This year’s RBR50 honorees will also be celebrated in the inaugural RBR50 Gala and a showcase on the expo floor. Registration is now open for next week’s summit.

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Sanctuary’s seventh-generation Phoenix includes both hardware and software improvements. | Source: Sanctuary AI

Sanctuary AI today unveiled the seventh generation of its Phoenix humanoid robot. The Vancouver-based company said its upgraded robot is bringing it closer to the creation of the world’s first “human-like intelligence in general-purpose robots.”

This announcement comes less than 12 months after the company launched its sixth-generation robot, and less than 16 months after it first commercially deployed its fifth-generation humanoid in January 2023.

In this week-long pilot deployment, Phoenix worked at a Mark’s retail store in Langley, British Columbia. In that trial, Phoenix successfully completed 110 retail-related tasks, claimed Sanctuary Cognitive Systems Corp., which was founded in 2018 and does business as Sanctuary AI. 

The company said it made numerous improvements to both the robot’s hardware and its AI control system Carbon.

“It’s incredible to see the progress that has been made in just 11 months,” stated Geordie Rose, co-founder and CEO of Sanctuary AI. “With Generation 7, we have a system that we believe is the most closely analogous to a person of any available.”

“We see this as not only the cornerstone of general-purpose AI robotics but a critical step on the path to artificial general intelligence, and we’re thrilled to be leading the charge on it,” he added. “This all adds up to being able to capture increasing quantities of higher-quality, higher-fidelity human behavioral data, which in turn will expedite the development of foundational AI models and customer deployments.”

This generation of Phoenix excels at human behavioral data capture, giving Carbon access to some of the best training data available. the company asserted. 

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Sanctuary AI obtains IP toward general-purpose robots

In December 2023, Sanctuary AI announced that it had acquired intellectual property (IP), adding to its asset portfolio of touch and grasping technologies. At the time, the company said it expected the assets from Giant.AI Inc. and Tangible Research to play a pivotal role in its construction of general-purpose robots.

Sanctuary AI credited these IP assets with expanding its patent portfolio centered around grasping technology. These include visual servoing, real-time simulation of the grasping process, and mapping between visual and haptic data. While it not confirm whether they went into Phoenix, it seems likely.

Phoenix includes several upgrades 

Sanctuary listed the following the upgrades in its latest release:

• Phoenix now has increased uptime, which means that it has more time for training and data capture. 
• The robot also now has increased build and commissioning speed, allowing Sanctuary to bring more units online faster. 
• Sanctuary has reduced Phoenix’s bill of materials, reducing the cost of manufacture. 
• The company has increased range of motion in the wrists, hands, and elbows. It has also increased hand durability. 
• Sanctuary said it further miniaturized hydraulics, resulting in reduced weight, power consumption, and complexity, with increased hardware and software measures that exceed specified safety standards. 
• Phoenix has improved visual acuity and tactile sensing, leading to higher-fidelity data to train the AI control system. 
• The time it takes for new tasks to be automated has gone from weeks to less than 24 hours, marking a major inflection point in task automation speed and autonomous system capability.

Earlier this month, Sanctuary AI announced a strategic partnership with Magna International. Through this expanded partnership, the company plans to equip Magna’s automotive component factories with general-purpose AI robots. It also plans to engage Magna to manufacture the Phoenix robots under contract in the future. 

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UR cobots are can now use SRCI, a standard interface between PLCs and robots. | Source: Universal Robots

Collaborative robots are designed to be easy to use, but they also need to work with other systems. Universal Robots A/S announced that it has integrated the Standard Robot Command Interface, or SRCI, into its software. The Odense, Denmark-based company claimed that it is among the first cobot vendors to offer this functionality.

“By having our robots connect seamlessly to a global industry leader like Siemens, we can now offer our partners and customers, both existing and prospective, faster integration and higher ease of use,“ stated Daniel Friedman, global director of strategic partnerships at Universal Robots. “We strive to make cobot automation as simple as possible for our customers, and this is yet another step in our commitment to provide automation for anyone, anywhere.”

Universal Robots said SRCI is available for its e-Series family of cobots and the next-generation UR20 and UR30. It can be installed and activated with PolyScope Version 5.15 or higher using the URcap software add-on. 

SRCI offers a universal interface for robot makers

Siemens said SRCI is a new standard for robot manufacturers that aims to create a single interface between programmable logic controllers (PLCs) and robots. It aims to reduce service and maintenance complexity through a single robot library and enhanced connectivity. 

Universal Robots added that the uniform cross-platform data interface of the SRCI will make robot implementation interoperable. It also standardizes definitions and robot commands between UR collaborative robots and Siemens PLCs.

“This allows for easier and quicker setup and simplifies the deployment of UR robots into existing and new Siemens ecosystem-based production lines,” the company said. Earlier this month, Siemens, Universal Robots, and 3D camera vendor Zivid said they have joined forces to help automate intralogistics fulfillment.

Siemens asserted that it “is the first — and currently only — PLC vendor supporting SRCI in the automation market.” 

“We are encouraged that cobots from Universal Robots can now be controlled via the SRCI and can be programmed by Simatic users,” said Rolf Heinsohn, senior vice president of factory automation segment control at Siemens.

“We want to accelerate factory automation and scale the use of robots in industry by making them simple and available to all our customers` employees,” he added. “It is a great advantage for our customers to be able to easily integrate and use UR’s robots together with the Siemens PLCs in their production.”

Catch up with Teradyne at the Robotics Summit

Universal Robots is a subsidiary of Teradyne Inc. Ujjwal Kumar, group president of Teradyne Robotics, will be giving a keynote presentation at the Robotics Summit & Expo next week. In it, he will share some lessons he has learned and how they can be applied to accelerate the transformation of industry with robotics.

An RBR50 Robotics Innovation Award Winner, Universal Robots will be among the organizations honored at the inaugural RBR50 Gala.

Registration is now open for the Robotics Summit & Expo, which will be on May 1 and 2 at the Boston Convention and Exhibition Center. The event will include more than 200 exhibitors, various networking opportunities, a Women in Robotics breakfast, a career fair, an engineering theater, a startup showcase, and more.

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HowToRobot is combining its marketplace with Gain & Co.’s expert advice. Credit: Adobe Stock

HowToRobot.com ApS, a provider of a global automation market platform, and Gain & Co., a robotics and automation advisor, announced a merger last week. The newly formed company has also received an investment from Sagitta Ventures, which will be taking a seat on its board. 

Now operating under the name “HowToRobot,” the combined company said that while the need for robotics is stronger than ever, most businesses still struggle to automate. By combining its automation market and vendor-independent advice, HowToRobot said it will support businesses with every aspect of their automation journeys.  

“Businesses need automation and robotics like never before to make up for labor shortages and supply chain disruptions and simply to protect them in the long run,” stated Søren Peters, now co-CEO of HowToRobot. “But without help, only few are able to fully take advantage of the technology. The merger and investment allow us to extend that help to every business that needs it.”

Founded in 2017, HowToRobot said it offers companies with an overview and easy access to automation and robotics suppliers globally. It also offers advisors that give guidance on everything from getting started with automation to technology selection and implementation.

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HowToRobot to help companies keep up with innovation

Global robot installations have more than tripled over the past decade, according to the International Federation of Robotics (IFR). This demand has resulted in more innovation, making it difficult for prospective customers to keep up with the industry, said Peters. 

“Robotics is developing so fast that it can easily seem overwhelming,” he said. “What most need is often just someone to talk to who knows the market and who they can trust for reliable and impartial advice. By letting our two companies join forces, we can now provide all that in one place.”

The Copenhagen, Denmark-based company claimed that the new HowToRobot provides the support that businesses need when looking to automate. At the R-24 event earlier this year in Odense, Denmark, Gulshan Akhtar Din, a senior advisor then at Gain & Co., explained how it worked with hospitals to properly integrate automation with both physical infrastructure and business processes.

Despite global robot installations hitting a record high in 2022, according to the IFR, HowToRobot said it has found that the average business has explored only about 5% of its addressable potential for automation. Peters asserted that this is mainly due to limited expertise and knowledge about automation. 

“Most businesses have still only scratched the surface of what is possible and makes sense to automate,” he said. “With the right guidance and easy access to potential solutions, robot adoption can reach a whole new level.”

Inside the merger

With the merger, Peters, the former CEO of HowToRobot, and Søren Pap-Tolstrup, the former CEO of Gain & Co., will serve as co-CEOs. The company did not disclose financial details of the merger or investment from Sagitta Ventures. 

“The world of robotics is still new to many, and most need help to some extent – from technical advice to finding solutions and building the business case or simply finding the best place to start,” noted Pap-Tolstrup. “When combined, our platform and advisory have the depth, reach, and flexibility to support businesses where and when they most need it.”

HowToRobot said its latest investment will enable it to expand its platform, advisor team, and partner network across the world, adding expertise and the capacity for conducting on-site automation screening. The company said it also plans to broaden its market understanding of robotics and automation to better provide expert advice.

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Outrider has obtained more patents to automate movement of semi-trailers. Source: Outrider

Between the automated warehouse and self-driving long-haul vehicles, there is the opportunity to add robotics to yard management. Outrider Technologies Inc. today announced that it has received its latest patent, which covers the task of determining where a trailer is in respect to a self-driving tractor.

U.S. Patent No. 11,927,676, for the “Systems and Methods for Determining an Articulated Trailer Angle,” will facilitate safe and accurate autonomous trailer movement in all weather conditions, claimed the Brighton, Colo.-based company.

“Outrider’s patent portfolio covers the numerous inventions, innovations, and technologies our team developed to re-define the logistics yard,” stated Andrew Smith, founder and CEO of Outrider. “In 2017, we recognized that autonomously moving 50,000-lb. semi-trailers day and night in all weather conditions would require unique inventions to dramatically improve the efficiency, safety, and sustainability of the global supply chain.”

“One of the biggest pain points we learned about was losing trailers,” he told The Robot Report at Manifest. “Yard operations have been the same for decades, and there’s pent-up demand because of labor turnover, the need for safety, and hundreds of billions of dollars tied up in warehouses.”

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Outrider builds robotics portfolio

Once trucks get to the yard, hitching and unhitching trailers can be hazardous and repetitive, noted Outrider. The private company said its customers represent more than 20% of all yard trucks operating in North America.

In January, Outrider raised $73 million in Series C financing. It has employees in 10 countries developing and supporting its industrial-grade technology.

“Over-the-road trucks may wait up to four hours to get a trailer, during which drivers don’t get paid, and that’s dead time for just-in-time fulfillment,” Smith said. “We’ve been training deep learning models with data from hundreds of yards.”

The company’s electric systems could reduce idling of diesel-powered vehicles, which in North America alone could save 3.8 billion metric tons of carbon, he asserted.

The latest patent joins a portfolio covering “the core technologies required for automating yards,” said Outrider. It has one or more patents or patents pending covering the following:

Autonomous yard operations

Outrider said it invented an “end-to-end system for safely moving trailers autonomously.” This includes navigating obstacles in complex environments, hitching and unhitching from trailers using autonomous fifth wheel movement, and connecting and disconnecting brake lines.

The system also enables precise backing to warehouse dock doors and parking spots. In addition, it can track trailer inventory, monitor electric yard-truck charging, and manage autonomous operations.

Robotic connection of air brake and electrical lines 

TrailerConnect is Outrider’s branded adapter-based and adapterless method for connecting and disconnecting air brake and electrical lines on autonomous yard trucks to modified or unmodified semi-trailers and chassis.

Using deep learning, the commercial robotic arm will rapidly connect and disconnect to unmodified trailers in less than 30 seconds, said the company. Trailers outfitted with low-cost adapters will connect within seconds, it said. 

Loading dock operations

Outrider explained that its innovations focus on safe, autonomous operations at the loading dock – the connection point between the inside and outside of the facility. Autonomous yard trucks communicate with proprietary dock door safety systems to determine whether a dock is ready for loading or unloading.

The company’s dock door modifications allow swing doors on trailers and shipping containers on chassis to be opened and resealed inside the facility while the trailer remains at the loading dock. Outrider said this and subsequent patents will allow it to solve the challenge of opening and closing swing doors when operating automated yard trucks.

Outrider said its systems integrate with warehouse, yard, and transportation management systems.

TrailerConnect uses a robotic arm to connect air brake and electrical lines. Source: Outrider

Outrider patent efforts advance

Outrider now has 11 issued patents and over 50 pending patents in the U.S. and internationally. Shortly after its first patent was issued in August 2021, the company used its proprietary technology to perform fully autonomous trailer moves at Georgia-Pacific in November 2021.

Since then, Outrider said it has completed tens of thousands of autonomous trailer moves for customers in the package shipping, consumer packaged goods, automotive manufacturing, retail and e-commerce, and intermodal industries. 

“This patent portfolio demonstrates the Outrider team’s continued commitment to automating the vast array of manual, repetitive tasks involved in inhospitable yard environments,” said Vittorio Ziparo, chief technology officer and executive vice president of engineering at Outrider. “These inventions, combined with relentless attention to the safety, reliability, and scalability of our technology, are changing the transportation and logistics of the global supply chain.”

Outrider said its patents for autonomous trailer movement complement its integration with warehouse, yard, and transportation management systems. In the second half of 2024, the company plans to begin shipping its commercial system to top Fortune 500 customers.

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InOrbit has joined the Open Source Robotics Alliance to support community software development. | Source: InOrbit

InOrbit Inc. this month joined the Open Source Robotics Alliance, or OSRA. The Mountain View, Calif.-based company said it is a milestone in its commitment to fostering collaboration and innovation within the robotics community.

“Having members like InOrbit is crucial to us because it’s an indicator of support from long-standing community members for our vision for the future of the ROS ecosystem,” stated Vanessa Yamzon Orsi, CEO of the Open Source Robotics Foundation (OSRF). She referred to the Robot Operating System. 

The OSRF last month launched the OSRA as an alliance of companies aimed at strengthening the governance of open-source robotics software projects. The OSRA said it has a mixed-membership, meritocratic model inspired by organizations such as the Linux Foundation. 

The OSRA invites community stakeholders to participate in the oversight, direction, development, and support of key open-source projects, including ROS, Gazebo, Open-RMF, and their infrastructure.

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OSRA supports shared goal of industry collaboration

By joining the OSRA, InOrbit said it is reaffirming its commitment to advancing open-source projects and promoting collaborative innovation in the robotics industry.

“The open-source community has enabled great advancements in the development and deployment of robotics solutions in the past 15 years,” said Julian Cerruti, co-founder and chief technology officer of InOrbit. “As the robotics industry grows, it’s increasingly important to create the space and organize ourselves properly to support a consensus-based advancement of these technologies that multiple companies depend on.”

“At InOrbit, we greatly appreciate the work that OSRF has done over the years to support and promote this effort and are happy to lend our support by sponsoring and participating in this initiative,” he added about the OSRA.

InOrbit said its cloud platform enables efficient robot operations (RobOps) and provides observability through secure, real-time analytics and data collection, robot performance monitoring, incident response, and root-cause analysis.

Open-source is key to interoperability, says InOrbit

InOrbit said it has been working with open initiatives since its inception, supporting ROS and ROS 2, among others. The company said this supports its approach to interoperability.

As the landscape changes for mobile robot makers and users, interoperability is becoming a concern, noted InOrbit. The company said that as robot fleets grow, and organizations add more automation to work alongside or with existing systems, they need a new level of orchestration. 

InOrbit said interoperability as key to realizing more complex tasks and safely managing interactions with human collaborators and other robots in a given space. This need goes beyond traditional fleet management, it claimed.

The company added that it is a driving factor behind its ongoing support for emerging interoperability standards and tools like the Open Robotics Middleware Framework (Open-RMF). 

Last year, InOrbit announced the availability of the open-source InOrbit RMF Fleet Adaptor. The adaptor is available on GitHub and was created with Ekumen Labs, another OSRA member.

As a silver members of the OSRA, InOrbit said it expects to contribute to shaping the future of robotics and to exploring opportunities for advancing RobOps with the alliance.

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UR cobots at the Peugeot assembly plant in France. | Source: Teradyne

My LinkedIn inbox has been busier than usual over the last couple of weeks, since I shared an opinion piece in Forbes titled “The Reinvention of the Manufacturing Industry,” exploring how a new generation of advanced robotics is helping to democratize manufacturing, making robots affordable for companies of all sizes.

Several of my professional contacts have reached out to ask: Are collaborative robots really just for small and medium-sized companies then? We know this is not true, and so I need to offer some further explanation.

Since the inception of mechanization and mass-production processes at the start of the last century, the tools large manufacturers have used to drive competitiveness and efficiency have been geared towards using size as an advantage — economies of scale, large industrial robots for high-volume low-mix tasks, large budgets to fund efficiency programs like lean and six sigma, and the ability to outsource labor at scale to anywhere with ease.

However, these levers designed for big companies didn’t work for smaller businesses. That’s why “new age” robotics, led by collaborative robots and autonomous mobile robots (AMRs), has been a game changer for many small to midsize enterprises. But it’s not where the cobot story ends. Or ironically, even began.

For the large manufacturers, competitive pressure drove need for differentiation, which increased product variations. You can feel that on every one of their assembly lines today.

But several large manufacturers are still stuck with the old tools designed for low-mix, high-volume manufacturing in this new reality, where each of their factories and warehouses have increasingly high-mix and smaller batch sizes. Manufacturers are increasingly using advanced technologies like cobots and AMRs to make their operations nimbler and more flexible while speeding up time to market.

The origin of the cobot

Few people today realize that collaborative robots were first designed with large companies in mind.

The founders of Universal Robots (UR) examined businesses already using industrial robots and set themselves the challenge of creating something that was more easily reprogrammable for different functions across factory floors. With the competition that manufacturers face today, the need for product variations for differentiation matters greatly That feeling is palpable when I walk their assembly line.

The solution that UR came up with? The world’s first commercially viable cobot – a child of two separate university research projects.

The first project sought to create a toy robot so easy to program that a child could do it in half an hour.

The second project focused on the needs of the food industry in Denmark, which at the time was looking for a more flexible approach to automation that would allow factory employees to reconfigure production lines to accommodate new products. Engineers that tried to build that flexibility into traditional industrial robots got nowhere – it was simply impossible for workers on the factory floor to learn how to reprogram the technology that existed.

The above projects came together, and the rest, as they say, is history. The result was an easily programable, highly versatile robot.

The use of cobots in large organizations today

The global market for collaborative robots was expected to hit $1.6 billion at the end of 2023, with a compound annual growth rate of 26% to 2026, as predicted by Research and Markets. It attributed this increase to a rise in smart factories and growing demand in the Asia-Pacific region.

While it’s true that cobots are democratizing robotics, they have always been of great use to large companies. But I believe that large manufacturers are yet to fully embrace the capabilities they offer.

Solid economic drivers for increased uptake are present, including labor and skills shortages, as recent research suggests large companies have the tallest hill to climb when it comes to employee retention.

It’s no wonder that many large companies – including major global corporations like Siemens, Toyota, and Novo Nordisk – have fully integrated cobot technology to make their operations more nimble.

The time has now come for the industry to do this across the board. In a competitive world, large companies have no choice but to increase agility at every turn. Slow down, and they risk falling foul to more nimble competition.

New-age robotics offers greater efficiency and speed to market, and enterprises need to board this train today or risk getting left behind on the platform.

The integration of cobots and industrial automation

Here too, it’s really exciting to witness how collaborative robots are now working with traditional industrial robots.

Retrofitting a production line with cobots tends to be fairly straightforward, partly because of the system’s small footprint. Deeper integration between cobots and traditional industrial robots is also now often possible through the programmable logic controller (PLC).

But so much more can be done. The potential opportunities awaiting large players in 2024 are colossal, and I can’t wait to see more embracing an all-encompassing automation process in manufacturing, positioning cobots to increase productivity, product quality, and safety.

Looking to the future: AI-enabled cobots and more sophisticated applications

As machine learning and AI-enabled cobot applications become more widely available, larger businesses are perfectly positioned to leverage this cutting-edge tech to support their complex and sophisticated business needs. From quality inspection using computer vision to handling high-mix applications on the production floor, I see companies using cobots to improve costs and enhance customer satisfaction.

Cobots have become user-friendly enough for even the smallest businesses, helping to democratize manufacturing. But they are also being paired with some of the world’s most sophisticated technologies, supporting global-scale companies in becoming more productive than ever.

About the author

Ujjwal Kumar is group president of Teradyne Robotics. Over his 25-plus-year career, Kumar has successfully scaled businesses at major multinationals including General Motors, General Electric, and Honeywell.

Kumar will be giving a keynote presentation at the Robotics Summit & Expo next week. In it, he will share some lessons he has learned and how they can be applied to accelerate the transformation of industry with robotics. Registration is now open for the event, which will be on May 1 and 2 at the Boston Convention and Exhibition Center.

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Magna International will manufacture more delivery robots. Source: Serve Robotics

Serve Robotics Inc. today said it has expanded its existing partnership with Magna International Inc. to increase production of Serve’s sidewalk delivery robots. Under the terms of the new production and purchase agreement, Magna is the exclusive contract manufacturer of Serve’s autonomous systems, supporting its plan to deploy up to 2,000 robots on the Uber Eats platform across multiple U.S. markets.

“Magna is excited to continue collaborating with Serve, leveraging our manufacturing and technical expertise to help fuel Serve’s growth potential,” stated Matteo Del Sorbo, executive vice president for New Mobility globally at Magna.

Aurora, Ontario-based Magna is one of the world’s largest automotive suppliers. The new agreement extends a previously disclosed agreement effective Feb. 20, under which Serve granted the company a non-exclusive license to its technologies and expertise, enabling Magna to further develop new products in the robotics and logistics space.

Serve Robotics builds on IPO

The announcement came less than a week after Serve Robotics went public, raising $40 million.

“Serve is a leader in creating robots that navigate complex human environments,” said Ali Kashani, CEO of Serve Robotics. “Following our successful public offering, we are excited to start working to scale our robotic fleet with Magna’s world-class manufacturing capabilities.”

“This collaboration supports the natural progression of our business beyond food delivery and positions our proprietary robotics technology as a platform upon which new robots can be built,” he added. “Magna is a valuable partner in this effort.”

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Investors, customers fuel delivery robot rollout

Redwood City, Calif.-based Serve Robotics spun out of Uber Technologies Inc. in 2021. The company claimed that its low-emissions robots using artificial intelligence for Level 4 autonomy will make delivery more sustainable and economical. It has backing from NVIDIA and Uber subsidiary Postmates, among others.

Since 2022, Serve said it has completed thousands of deliveries for customers including Walmart, 7-Eleven, and Uber Eats. The company offers its mobile robots through a robots-as-a-service (RaaS) model.

The global market for robotic last-mile delivery could grow from $70 million in 2022 to $670 million by 2030, predicted ABI Research. It attributed this expansion to labor and vehicle costs, improving autonomy technologies, inflation, and consumer expectations of rapid service.

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The new PixONE force-torque sensor on an industrial robot. | Source: Bota Systems

Bota Systems AG today released PixONE, a sensor that brings together high-performance electronics with a compact, lightweight design. Founded in 2020 as an ETH Zurch spin-off, the company specializes in multi-axis force-torque sensors. 

Zurich-based Bota said it designed its latest sensors for “seamless integration into robotic systems.” PixONE features a through-hole architecture facilitating internal cable routing to enhance robot agility and safety, claimed the company.

The sensor’s hollow shaft design makes it easier for users to connect a robot’s arm and end-of-arm tooling (EOT or EOAT) while maintaining the integrity of internal cable routing, said Bota Systems. It added that this design can be particularly helpful because many robot arm manufacturers are moving toward internal routing to eliminate cable tangles and motion restrictions. 

“Our objective is to equip robots with the sense of touch, making them not only safer and more user-friendly, but also more collaborative,” stated Klajd Lika, co-founder and CEO Bota Systems. “PixONE is an advanced, OEM-ready sensing solution that enables robot developers and integrators to effortlessly enhance any robot in development with minimal integration effort.”

PixONE minimalist design is lightweight

PixONE has a minimalistic two-piece design. Bota Systems said this simplifies the assembly and significantly reduces the sensor’s weight, making it 30% lighter than comparable sensors on the market. This is critical for dynamic systems such as fast-moving robots, where excess weight can impede performance and operational efficiency, it said. 

Bota Systems offers PixONE in various models with an external diameter starting at 2.36 in. (60 mm) and a through-hole diameter of 0.59 in. (15 mm). The sensors include an inertial measurement unit (IMU) and have a IP67 waterproof rating. The company said these features make it suitable for a wide range of operational environments. 

“The PixONE offers a higher torque-to-force ratio than comparative sensors with integrated electronics, which gives integrators more freedom in EOT design, especially with larger tools,” said Ilias Patsiaouras, co-founder and chief technology officer of Bota Systems. “PixONE elevates the sensor integration by offering internal connection and cable passthrough, making it ideal for a wide spectrum of robotic applications, ranging from industrial to medical.”

The PixONE configurations can support payloads up to 551 lb. (250 kg). Bota said it maintained a uniform interface across all models to facilitate rapid integration.

The PixONE’s design also minimizes external connections and component count, enhancing system reliability, according to the company. PixONE uses EtherCAT technology for high-speed data communication and supports Power over Ethernet (PoE).

See Bota Systems at the Robotics Summit & Expo

Bota Systems is an official distribution and integration partner of Universal Robots and Mecademic. In October 2023, it added NEXT Robotics to its distributor network.

That same month, Bota Systems raised $2.5 million in seed funding. The company said it plans to use the funding to grow its team to address increasing demand by leading research labs and manufacturing companies. It also plans to accelerate its product roadmap.

To learn more about Bota Systems, visit the company at Booth 315 at the Robotics Summit & Expo, which will be on May 1 and 2 in Boston.

“Our vision is to equip robots with the sense of touch, making them not only safer and more user-friendly, but also more collaborative,” Klajd Lika, co-founder and CEO of Bota Systems, told The Robot Report. “We look forward to the Robotics Summit & Expo because it brings together the visionaries and brightest minds of the industry — this interaction is valuable for us to shape the development of our next generation of innovative sensors.” 

This will be the largest Robotics Summit ever. It will include more than 200 exhibitors, various networking opportunities, a women in robotics breakfast, a career fair, an engineering theater, a startup showcase, and more. Registration is now open for the event.

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New offerings include the igusGO AI-driven app and more low-cost automation. Source: igus

At its annual press conference last week, igus GmbH previewed numerous new products in advance of the Hannover Messe trade show. The Cologne, Germany-based company announced 247 new products, including  lubrication-free drives using motion plastics and new robots for educational, service, and industrial applications.

“We’re offering a mobile manipulator for small companies,” said Alexander Mühlens, head of automation technology and robotics at igus. He touted the company’s low-cost automation approach.

“ReBeL on Wheels” combines a collaborative robot arm with an autonomous mobile robot for €17,999 ($19,202 U.S.). An educational version is available for €14,699 ($15,682). igus said that is 10x more affordable than other models, and it is starting to offer the systems in the German market. 

The company, whose U.S. headquarters are in Rumford, R.I., won a 2024 RBR50 Robotics Innovation Award for a finger gripper to go with the ReBeL cobot. igus will be exhibiting at next week’s Robotics Summit & Expo at Booth 414 in Hall C in the Boston Convention and Exhibition Center.

In addition, Mühlens will present a session at 2:45 p.m. EDT in Room 50 on Wednesday, May 1, on “Automate Your Factory for $2,799.” Registration is now open for the event.

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Tools make robots easier for SMEs to configure

Users can easily add sensors, the igus Robot Control programming software, and a sound bar to ReBeL on Wheels, said Mühlens. The mobile manipulator includes gearboxes using the company’s patented motion plastics.

To help people “try before you buy,” igus allows for free remote testing. “You can scan a QR code into your mobile phone for to test the robot butler,” Mühlens noted.

In addition, the “Envisioner” in igus Robot Control can help robotics developers and integrators, he said. The Configurator in the RBTX online marketplace shows the center of gravity for every part in a delta robot cell, allowing the system to easily pick and place them.

“It automatically knows the center of gravity, and you can just buy the webcam for under €100 [$106.67],” said Mühlens. “We’ll be picking RBTX chocolates at Hannover Messe.”

“Everyone is looking for solutions for screwing and gluing in the furniture industry, for instance,” he said. “Now with RBTX and our 3D machine planner, you can combine robots with grippers and conveyors into cells for one fixed price.”

In fact, igus uses AI so that if a user uploads a photo, it can give a 3D recommendation.

“With the Configurator, a customer can take a few steps and get a live price,” Mühlens explained. “For example, you could choose ReBeL and a gripper for a cell, get measurements within the program, download files, and check out all the parts and prices. You can also choose an installation and buildup service or do it yourself.”

igus said its new machine planner offers small and midsize enterprises (SMEs) the ability to define cobot workspaces, build around its robots, and choose robot housings.

Motion-plastic parts get four-year guarantee

Machine failures due to insufficient lubrication cost $750 billion annually, and more than 24 million tons of lubricant seep into water and soil every year, according to igus. The company said its self-lubricating, high-performance polymers, as well as the use of artificial intelligence and virtual reality in design, can reduce such costly waste.

This year, igus is extending its four-year product guarantee to all of its dry-tech products. It also offers free replacement of bearings, drives, 3D-printed parts, and linear actuators.

These moves demonstrate the company’s confidence in their long service life and consciousness of the importance of sustainability in Industry 4.0, said Stefan Niermann, vice president and head of the drylin division, and Rainer Rössel, vice president and head of the chainflex division at igus.

“The performance of motion plastics is often underestimated,” added Lars Butenschön, business unit manager for iglidur bearings at igus. He cited their utility in construction and agriculture. The company is also offering new high-load bearings for heavy machinery in its “Zero Lubrication” range. 

In addition, lubrication-free bearings are suitable for food and packaging applications, said Michael Offner, vice president and head of industry management at the family-owned company.

“An enormous range of applications could use them,” noted Tobias Vogel, igus’ CEO of bearings and linear technology. With the igusGO app, machine builders can use voice controls and AI chat to configure excavators with such parts, he said.

As electrification garners more interest worldwide, particularly in e-mobility, battery production, and shore power, motion plastics can be an enabling technology, asserted Martin Tiling, head of igus’ shore power business unit.

igus reports €1.13B turnover, launches bike brand

After generating €1.15 billion ($1.23 billion) in 2022, igus reported €1.13 billion ($1.21 billion) for 2023. While the global economic slowdown affected the company, it is still approaching its goal of 1 million industrial customers per year, stated Michael Blass, managing director of e-chain systems.

“We are therefore pleased that we have at least come a little closer to this goal in a difficult year,” he said. “We have invested €433 million [$464.6 million] in this plan over the last three years, €210 million [$224.8 million] of which at the Cologne site.”

igus has invested in expanded production in Germany and the U.S., accelerating fulfillment of orders to within a few days, and continuing research and development, according to Blass. It is also planning construction in China, Taiwan, India, Italy, Spain, Poland, Mexico, and Turkey.

To demonstrate its motion plastics at human rather than industrial scale, the company has developed the igus:bike from recycled materials. The bicycle, which won’t rust and can be recycled itself, is now going into serial production under the new brand name RCYL. It will go on the market in Germany for €1,200 ($1,284) this year.

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Custom user interface for Flexiv Rizon 4 sanding robot. Source: Flexiv Robotics

By integrating sensing, robotics, and artificial intelligence, Flexiv Robotics Inc. claimed that it can improve multiple industrial processes, from sanding to sortation. It develops and manufactures general-purpose, adaptive robots.

Founded in 2016, Flexiv produces the Rizon arm with seven degrees of freedom and the Moonlight force-controlled parallel robot. The Santa Clara, Calif.-based company has offices in China, Taiwan, and Singapore.

Last month, Red Bluff, Calif.-based systems integrator DOCO Engineering partnered with Flexiv to further expand its presence in North America. More recently, Flexiv shared a case study and Earth Day initiatives.

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EsVata Shutter chooses, quickly installs Rizon 4

Flexiv Robotics recently helped Rosemead, Calif.-based EsVata Shutter automate sanding of window blinds. The company said its adaptive technology sped up the sanding process by 80% and increased the quality and consistency of surface finishing.

“Our commitment to quality led us to select the Rizon 4 from a sea of competitors,” stated Paul Hsieh, founder of EsVata. “Its exceptional precision, powered by advanced force sensors in each of its seven joints, made it the ideal solution for our sanding needs.”

Flexiv said it combined its robotic arm and sensing technology with an OnRobot Sander to free employees for more value-added tasks.

Howard Huang, operations director for North America at Flexiv, replied to the following questions from The Robot Report:

What was required to integrate Flexiv and EsVata’s systems?

Huang: The integration of Flexiv’s Rizon 4 sanding solution within EsVata’s production facility required a customized approach due to EsVata’s lack of a PLC [programmable logic controller] or an existing automated production environment.

Understanding that EsVata is a smaller manufacturer that values modularity and customizability, we implemented a standalone system to boost EsVata’s production capabilities that didn’t necessitate a comprehensive revamp or modification of their current infrastructure, enabling a smooth, trouble-free integration.

How long did it take to set up?

Huang: Integrating Flexiv’s technology into EsVata’s manufacturing operations was achieved in a relatively brief period. The initial setup, which included the installation, configuration, and calibration of the robotic system, was completed in about three days.

This quick deployment reflects the system’s inherent useability and ease of programming, as well as the effective collaboration between Flexiv’s and EsVata’s technical teams. With the installation completed over a long weekend, starting on the Saturday, production was able to resume on Tuesday.

Rizon has automated shutter sanding at EsVata. Source: Flexiv Robotics

System reduces staff effort, production time

What do the people who previously did this sanding do now? Do they supervise the robots, or what other tasks can they do?

Huang: With the sanding solution incorporated into the production line, some staff members have transitioned into supervisory roles to monitor the automated processes or have been assigned to specialized sanding tasks that require a human touch, such as fine corner sanding, which the robot is not programmed to handle.

This redistribution of labor has safeguarded jobs by increasing production efficiency and improved job satisfaction by reducing the physical strain and the monotony associated with manual sanding tasks.

How long did it take for EsVata to realize the time savings on the shutter sanding?

Huang: EsVata recognized the time savings immediately, as the efficiency gains were apparent from the onset of the system’s initiation. With the massive reduction in the time taken to sand a shutter, it was clear that our sanding solution could not only replicate the human sanding process, but also do it far quicker and to a higher standard.

To get consistency of output with manual labor requires a time investment, whereas for a robot, replicating a precise set of actions to achieve a predetermined outcome is simple. As the robot never tires or makes a mistake, it was obvious that the automated system would be faster, but both EsVata and ourselves were surprised at the 80% time decrease.

What are the next steps in this deployment?

Huang: While the current project is complete, EsVata is contemplating installing further adaptive automation solutions within its factory to boost production capacity. This decision is being carefully considered, taking into account a return-on-investment [ROI] analysis, prevailing market conditions, and EsVata’s strategic expansion goals.

An EnVata worker supervises the Rizon sanding robot. Source: Flexiv Robotics

Flexiv Robotics gripper, cleaning station to aid recycling  

Last week, Flexiv Robotics said it has modified the Grav Enhanced robotic gripper to be cleaned in its Grav Enhanced Automated Cleaning Station. The company said this helps the gripper retain its effectiveness in picking up objects weighing up to 5 kg (11 lb.) and those covered with dust.

For Earth Day today, Flexiv showed off a combination of its Grave Enhanced Gecko Gripper, a Rizon 4 adaptive robot, a 3D depth camera, and its AnyGrasp algorithm to identify and sort household waste for recycling (see video below). The company added that the new cleaning station has helped expand its product capabilities.

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